Ways to reduce damage to rollers and conveyor belts

Rollers and conveyor belts are essential components in many industries, from mining to food processing. They are responsible for transporting materials and products along a production line, so keeping them in good condition is crucial for the success of any operation. However, these components are exposed to a great deal of wear and can become damaged over time. Fortunately, there are several measures that can be taken to reduce damage to rollers and conveyor belts.

Here are some of the most effective ways to achieve this:

Preventive maintenance

Preventive maintenance is one of the most important measures to reduce damage to rollers and conveyor belts. This involves regularly inspecting these components to detect any signs of wear or damage. It is also important to regularly clean the conveyor belts and rollers to prevent the buildup of dust and other contaminants that could cause long-term damage.

Belt tension adjustment 

Proper belt tension is essential to avoid damage to rollers and conveyor belts. If the belt is too loose, it can cause excessive wear on the rollers and belts. On the other hand, if the belt is too tight, it can cause premature wear on the rollers and shorten the lifespan of the conveyor belt.

Impact protection

Conveyor belts and rollers can also be damaged by the impact of heavy objects being transported on them. To prevent this, protectors can be installed at material transfer points. These protectors help absorb the impact and protect the rollers and conveyor belts from damage.

Use of proper lubricants

Using proper lubricants can help reduce wear on rollers and conveyor belts. It’s important to choose a lubricant that is compatible with the material being transported and will not damage the conveyor belt components. Additionally, it is important to apply the lubricant correctly and in the right amounts.

Selecting the right materials

Choosing the right materials for rollers and conveyor belts can also help reduce damage. The materials should be wear-resistant and capable of withstanding the environmental conditions in which they are used. For example, if used in a humid environment, corrosion-resistant materials can be selected.

Common conveyor belt problems

Conveyor belts are a key component in many industrial operations, but they often face a number of problems that can affect their performance and cause production interruptions. The most common conveyor belt problems include wear and breakage of the belt, belt misalignment, material buildup, and lack of lubrication.

• Belt wear and breakage are common issues caused by a variety of factors, such as excessive use, lack of preventive maintenance, and exposure to abrasive materials. Over time, the conveyor belt may wear out and crack, leading to breakage and production stoppages. To prevent these issues, regular maintenance should be performed, and the belt should be replaced when necessary.
• Belt misalignment. This can occur when the belt strays off its path or deviates due to improper belt tension or material buildup on the belt. Misalignment can cause damage to the rollers and conveyor belt, and in extreme cases, lead to belt breakage. To avoid this issue, regular inspections and adjustments to belt tension and alignment should be carried out.
• Material buildup. Material buildup can lead to blockages in the conveyor belt and reduce production efficiency. To prevent material buildup, it is important to keep the conveyor belt clean and use proper belt cleaning devices.
• Lack of lubrication. Lack of lubrication can also be a common issue in conveyor belts, as it causes excessive friction between the belt and rollers, leading to wear and breakage of the belt. To prevent this problem, it’s important to use proper lubricants and apply them regularly according to the manufacturer’s recommendations.

Taking care of and maintaining the condition of rollers and conveyor belts is essential for their proper functioning, preventing future losses that could damage your company’s profits. At Eurotransis we are committed to and specialized in the manufacture of rollers and conveyors. Contact our commercial team to learn more about what we can offer.